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| author | Sam Anthony <sam@samanthony.xyz> | 2025-12-08 16:10:32 -0500 |
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| committer | Sam Anthony <sam@samanthony.xyz> | 2025-12-08 16:10:32 -0500 |
| commit | b8704d98e828c14682187c71f99a02adad94c321 (patch) | |
| tree | 792f6e862789ddfed1d23d20195746009789d79d /midterm_report | |
| parent | f204c072074336b7b802595f192c479f6b221767 (diff) | |
| download | can-gauge-interface-b8704d98e828c14682187c71f99a02adad94c321.zip | |
move proposal and midterm report to doc/
Diffstat (limited to 'midterm_report')
| -rw-r--r-- | midterm_report/breadboard.jpg | bin | 1317467 -> 0 bytes | |||
| -rw-r--r-- | midterm_report/midterm_report.tex | 261 | ||||
| -rw-r--r-- | midterm_report/references.bib | 100 |
3 files changed, 0 insertions, 361 deletions
diff --git a/midterm_report/breadboard.jpg b/midterm_report/breadboard.jpg Binary files differdeleted file mode 100644 index e1974c3..0000000 --- a/midterm_report/breadboard.jpg +++ /dev/null diff --git a/midterm_report/midterm_report.tex b/midterm_report/midterm_report.tex deleted file mode 100644 index e17af03..0000000 --- a/midterm_report/midterm_report.tex +++ /dev/null @@ -1,261 +0,0 @@ -\documentclass{article} -\usepackage{graphicx} -\usepackage{hyperref} -\usepackage[backend=biber]{biblatex} -\usepackage{amsmath} - -\title{\textsc{Comp} 490 Mid-Term Report} - -\author{Sam Anthony 40271987 \\ -sam@samanthony.xyz \\ s\_a365@concordia.ca -\and -Hovhannes Harutyunyan, PhD \\ -Department of Computer Science and Software Engineering \\ -haruty@encs.concordia.ca -\and -Concordia University \\ -} - -\addbibresource{references.bib} - -\begin{document} - -\maketitle -\tableofcontents -\pagebreak - - -\section{Project introduction} - -The goal of the project is to build an electronic device for use in cars: it is an interface between the car's CAN bus (controller area network) \cite{can20b}, and some analog gauges installed in the cockpit. -An overview of the system is shown in Figure \ref{fig:system}. - -\begin{figure} - \centering - \includegraphics[width=\textwidth]{"../proposal/diagram.png"} - \caption{System diagram.} - \label{fig:system} -\end{figure} - - -\section{Desiderata} - -The device must be able to perform certain functions. -As well, there are some desirable properties that it should fulfil. - -These function and desirable properties are as follows: - -\begin{enumerate} - \item{Receive standard and extended CAN frames from the bus.} - \item{Decode information in the frames.} - \item{Generate four analog 0--5V signals suitable for driving temperature or pressure gauges.} - \item{Generate two variable-frequency square waves for a tachometer and a speedometer.} - \item{Be user-programmable for any encoding scheme and gauge combination.} - \item{Run on a 12V automotive electrical power supply.} - \item{Operate reliably in an automotive environment: resist heat, vibration, and EMI (electromagnetic interference).} -\end{enumerate} - - -\section{Component selection} - -A car is a harsh environment for an electronic device. -The device is subject to large variations in temperature, vibration, and EMI. -To increase reliability, AEC-certified parts were chosen wherever possible. - - -\subsection{Logic control} - -The microcontroller is at the heart of the design. -A Microchip PIC16F1459 was chosen because of its simplicity and robustness, its feature set, and its low cost \cite{pic16f1459}. -It is an 8-bit microcontroller that features a USB peripheral for communicating with the host PC, an SPI peripheral for communicating with the other ICs, and timers for waveform generation. -The PIC is a proven design that Microchip recommends for automotive applications. -It is available in a DIP package, making it convenient for prototyping on a breadboard (Figure \ref{fig:pic}). - -\begin{figure} - \centering - \includegraphics[width=0.5\textwidth]{"pic16f1459.png"} - \caption{Microchip PIC16F1459 8-bit microcontroller.} - \label{fig:pic} -\end{figure} - -A Microchip MCP2515 serves as the CAN controller \cite{mcp2515}. -It supports CAN 2.0B up to 1Mbps and it has an SPI interface for communicating with the PIC. -An MCP2561 transceiver goes along with it \cite{mcp2561}. -Like the PIC, both these chips are available in DIP packages for prototyping on the breadboard. - - -\subsection{Data storage} - -The EEPROM is used to store the configuration. -This includes the encoding scheme that defines how parameters are encoded in CAN frames, as well as a table that maps parameter values to output signal values. - -There are six such tables: one for each gauge. -Each table has 32 entries, and the mapping is between 16-bit words. -Thus, the required size is $6 \times 32 \times 16 \times 2 = 6144$ bits, or 768 bytes. -The encoding schemes will take a handfull of bytes per gauge in addition. - -a Microchip 25LC160C EEPROM was selected. -Its 16Kib (2KiB) of space is more than adequate to hold the configuration. - - -\subsection{Input/output} - -The PIC has an integrated USB peripheral for communicating with a host computer. -The configuration is sent to the PIC via USB and stored on the EEPROM. - -Four DACs (digital-to-analog converters) generate analog signals to drive the four pressure or temperature gauges. -Based on the characteristics of commonly-used pressure and temperature sensors \cite{bosch_pst}, it was determined that a resolution of 15mV/step was required. -Given the operating voltage of 5V, this meant that the DACs must have at least $5\text{V}/15\text{mV} \approx 333$ steps of resolution. -Thus, an 8-bit DAC with 256 steps would be insufficient, and so a 10-bit DAC was selected: namely a Microchip\footnote{It is purely a coincidence that all the ICs ended up being Microchip parts. I don't have any particular affinity to the company. It just so happens that they make all the right chips for this particular application.} MCP4912. -The MCP4912 incorporates two DACs in a single chip, so there are two chips per board. - - -\subsection{Power supply} - -The ICs require a 5V supply. - -A 12V automotive electrical system operates in a wide range of approximately 9--16V, with a nominal voltage of $\sim$13.7V. -The voltage ripple is often quite significant as well. -Thus, the power supply must be very robust to supply a stable voltage to the ICs. - -The voltage drop $V_\text{Drop} = V_\text{In} - V_\text{Out}$ is $16\text{V} - 5\text{V} = 11\text{V}$ in the worst case. -This ruled out the use of a linear regulator, since it would dissipate too much power. -The power dissipation of a linear regulator is linear in $V_\text{Drop}$: - -\begin{equation} - P = (V_\text{In} - V_\text{Out}) \times I -\end{equation} - -The load current is estimated to be $\le 250$mA \cite{power_budget}. -That means a linear regulator would dissipate up to $11\text{V} \times 0.250\text{A} = 2.75$W. -That amount of power from a single chip would be difficult to cool. -Thus, a switching regulator is the right choice for this design. - -The downside of a switching regulator is that it produces a lot of noise in the PDN (power distribution network). -To isolate the other components from this noise, a two-stage PDN is used. -The first stage is the switching regulator itself, also known as a buck converter. -The buck drops the voltage from 12V down to 7V. - -The second stage is composed of two linear regulators: one for the digital circuitry, and one for the analog circuitry. -The linear regulators drop the voltage from 7V down to the final 5V that the ICs require. - -Just like a buck converter, switched digital ICs introduce noise into the PDN. -Therefore, it is good practice to keep the digital and analog components separate. -The second power stage isolates the ICs from the noisy buck converter, and splitting the stage between two regulators keeps the digital and analog circuits isolated from one-another. -This design is certainly overkill for the application, but it is better than using too weak of a PDN that delivers an unstable voltage. - -The buck converter is a Texas Instruments TPS5430 \cite{tps5430}. -It is surrounded by a couple of LC and RC networks to regulate the voltage and to dampen the output ripple. -See the datasheet and \cite{power_supply} for the process of selecting the accompanying passive components. -The linear regulators are a pair of ST L78M05ABs \cite{l78m}. - - - -\section{PCB design and manufacture} - -KiCad was used to design the schematic (Figure \ref{fig:schematic}) and the PCB (Figures \ref{fig:pcb_pours} \& \ref{fig:pcb_3d}). -JLCPCB was chosen to manufacture the printed circuit board. -At the time of writing, the board design has been finalized and submitted to JLC for manufacturing. -It should arrive any day now. - -\begin{figure} - \centering - \includegraphics[width=\textwidth]{"schematic-v0.2.pdf"} - \caption{Schematic.} - \label{fig:schematic} -\end{figure} - -\begin{figure} - \centering - \includegraphics[width=\textwidth]{"pcb_pours-v0.2.pdf"} - \caption{PCB front and back copper pours; drill holes.} - \label{fig:pcb_pours} -\end{figure} - -\begin{figure} - \centering - \includegraphics[width=\textwidth]{"pcb_3d-v0.2.png"} - \caption{3D render of the PCB.} - \label{fig:pcb_3d} -\end{figure} - -The board is a 4-layer design that uses a combination of surface-mount (SMD) and through-hole (THT) components. -The top and bottom layers are for signals, and the two middle layers are solid ground planes. -This ensures that all signal traces' fields are tightly coupled to ground directly above or below. -Power is routed on the bottom layer. - -As mentioned above, most of the ICs are available in DIP (through-hole) packages, and I have been using them for prototyping on the breadboard (Figure \ref{fig:breadboard}). -Once the PCB arrives, I can transplant the chips into the board, along with the passive components. - -\begin{figure} - \centering - \includegraphics[width=\textwidth]{"breadboard.jpg"} - \caption{Breadboard circuit for MCP2515 system testing.} - \label{fig:breadboard} -\end{figure} - -The power supply parts, on the other hand, are SMD. -It is important to minimize loop lengths in power supply circuits. -That is why power regulator chips are generally only available in smaller SMD packages. -The SMD components will be assembled by JLC, as I have neither the equipment nor the skill for SMD soldering. - -The board was layed out with PCB design best-practices in mind. -Traces are widely-spaced to reduce coupling. -All signal vias are accompanied by a ground via to keep the electric fields from spreading in the dielectric. -All traces are microstripped above a solid ground plane, again to keep the fields tight and to give the current a return path. -The noisy switching regulator is placed far away from the other components to reduce EMI---the sensitive analog signals and the DACs are on the opposite side of the board. - - -\section{Firmware} - -Firmware is the program that runs on the PIC microcontroller. -It is responsible for interacting with the peripherals and transforming data from the CAN bus into output signals for the gauges. - -The firmware is written in C for Microchip's XC8 compiler \cite{xc8}. - -Each peripheral---MCP2515, 25LC160C, and MCP4912---has a corresponding translation unit. -So far, I have written and tested the MCP4912 DAC unit. -The 25LC160C and MCP2515 units are mostly written but still require more testing. - -The firmware must also communicate with a PC via USB. -The Microchip MLA USB library is employed for this purpose \cite{mla_usb}. -However, the USB code uses a lot of the PIC's flash memory. -Some system test builds already fail to link due to lack of space. -As a result, USB may have to be dropped from the project, and another method will have to be devised for programming the user configuration into the EEPROM. -This is a major disappointment, but I will have to work around it seeing as the hardware has already been finalized. - - -\section{Software} - -Software is any program that runs on a host PC, as opposed to on the microcontroller. - -I wrote a program called \texttt{usbcom} that communicates with the PIC via USB \cite{usbcom}. -It connects its standard input to the OUT USB endpoint, and its standard output to the IN USB endpoint. -It is written in Go, and uses libusb. - -\texttt{usbcom} and the PIC firmware communicate using a proprietary text-based protocol over the USB CDC (communications device class) interface. -The message format is defined using EBNF \cite{protocol}. -The semantics are a simple request-reply arrangement. - -I also wrote a Python script---\texttt{bittiming.py}---to calculate CAN bit timing parameters for the MCP2515 \cite{bittiming_py}. - - -\section{Next steps} - -When the board arrives, I will do a visual inspection to ensure that nothing went wrong during manufacturing. -Then I will solder the THT components in place. -Once that is done, I will test the board for continuity and shorts. -With a fully assembled board, I can flash the firmware and migrate system testing from the breadboard to the printed prototype board. -I will finish developing the rest of the firmware, and run through the full suite of system tests that I will have at that point. - -I bought some equipment for testing and debugging the system. -A USBtin USB/CAN interface will allow me test the reception of CAN frames \cite{usbtin}. -The EspoTek Labrador is a combined power supply, oscilloscope, and logic analyzer \cite{espotek_labrador}. -It will be used for powering the board and debugging the SPI lines. - -If I have time, I would also like to do some experiments with the power supply to see how it handles changes in input voltage. - - -\printbibliography - -\end{document} diff --git a/midterm_report/references.bib b/midterm_report/references.bib deleted file mode 100644 index 60fc4b9..0000000 --- a/midterm_report/references.bib +++ /dev/null @@ -1,100 +0,0 @@ -@standard{can20b, - title = {CAN Specification}, - subtitle = {Version 2.0}, - part = {B}, - year = {1991}, - organization = {Robert Bosch GmbH}, - url = {http://esd.cs.ucr.edu/webres/can20.pdf}, -}, -@online{pic16f1459, - title = {PIC16F1459}, - subtitle = {8-bit Microcontroller with USB}, - organization = {Microchip Technology Inc.}, - url = {https://www.microchip.com/en-us/product/PIC16F1459}, - urlseen = {2025-10-13}, -}, -@online{mcp2515, - title = {MCP2515}, - subtitle = {Stand-Alone CAN Controller with SPI Interface}, - organization = {Microchip Technology Inc.}, - url = {https://www.microchip.com/en-us/product/MCP2515}, - urlseen = {2025-10-13}, -}, -@online{mcp2561, - title = {MCP2561}, - subtitle = {High-Speed CAN Transceiver}, - organization = {Microchip Technology Inc.}, - url = {https://www.microchip.com/en-us/product/MCP2561}, - urlseen = {2025-10-13}, -}, -@online{tps5430, - title = {TPS543x}, - subtitle = {Wide Input Range Step-Down Converter}, - organization = {Texas Instruments}, - url = {https://www.ti.com/lit/ds/symlink/tps5430.pdf}, - urlseen = {2025-10-13}, -}, -@online{l78m, - title = {L78M}, - subtitle = {Precision 500mA Regulators}, - organization = {STMicroelectronics}, - url = {https://www.st.com/en/power-management/l78m.html}, - urlseen = {2025-10-13}, -}, -@online{bosch_pst, - title = {Pressure Sensor Combined PST-F 1}, - organization = {Bosch Motorsport}, - url = {https://www.bosch-motorsport.de/content/downloads/Raceparts/Resources/pdf/Data%20Sheet_70496907_Pressure_Sensor_Combined_PST-F_1.pdf}, - urlseen = {2025-10-13}, -}, -@online{mla_usb, - title = {MLA USB}, - organization = {Microchip Technology Inc.}, - publisher = {Github}, - url = {https://github.com/MicrochipTech/mla_usb}, - urlseen = {2025-10-13}, -}, -@online{xc8, - title = {MPLAB\textsuperscript{\textregistered} XC8 Compiler}, - organization = {Microchip Technology Inc.}, - url = {https://www.microchip.com/en-us/tools-resources/develop/mplab-xc-compilers/xc8}, - urlseen = {2025-10-14}, -}, -@online{usbtin, - title = {USBtin}, - subtitle = {USB to CAN Interface}, - author = {Thomas Fischl}, - url = {https://www.fischl.de/usbtin/}, - urlseen = {2025-10-13}, -}, -@online{espotek_labrador, - title = {EspoTek Labrador Board}, - organization = {EspoTek}, - url = {https://espotek.com/labrador/}, - urlseen = {2025-10-13}, -}, -@misc{power_budget, - title = {Power Budget Spreadsheet}, - author = {Sam Anthony}, - url = {doc/power/power_budget.ods}, -}, -@misc{power_supply, - title = {TPS5430 Power Supply Spreadsheet}, - author = {Sam Anthony}, - url = {doc/power/power_supply.ods}, -}, -@misc{protocol, - title = {Protocol}, - author = {Sam Anthony}, - url = {doc/protocol}, -}, -@misc{usbcom, - title = {\texttt{usbcom} Program}, - author = {Sam Anthony}, - url = {sw/usbcom}, -}, -@misc{bittiming_py, - title = {\texttt{bittiming.py} Script}, - author = {Sam Anthony}, - url = {sw/bittiming}, -}, |